Digitized embroidery design files can be either purchased or created with industry-specific embroidery digitizing software. Embroidery file formats broadly fall into two categories. The first, source formats, are specific to the software used to create the design. For these formats, the digitizer keeps the original file for the purposes of editing. The second, machine formats, are specific to a particular brand of embroidery machine. Here, the files are available for use with particular embroidery machines and are not easily edited or scaled.
Embroidery machines generally have one or more machine formats specific to their brand. However, some formats such as Tajima’s .dst, Melco’s .exp/.cnd and Barudan’s .fdr have become so prevalent that they have effectively become industry standards and are often supported by machines built by rival companies.
Machine formats generally contain primarily stitch data (offsets) and machine functions (trims, jumps, etc.) and are thus not easily scaled or edited without extensive manual work.
Many embroidery designs can be downloaded in popular machine formats from embroidery web sites. However, since not all designs are available for every machine’s specific format, some machine embroiderers use conversion programs to convert from one machine’s format file to another, with various degrees of reliability.
A person who creates a design is known as an embroidery digitizer or puncher. A digitizer uses software to create an object-based embroidery design, which can be easily reshaped and edited. These files retain important information such as object outlines, thread colors, and original artwork used to punch the designs. When the file is converted to a stitch file, it loses much of this information, rendering editing difficult or impossible.
Software vendors often advertise auto-punching or auto-digitizing capabilities. However, if high quality embroidery is essential, then industry experts highly recommend either purchasing solid designs from reputable digitizers or obtaining training on solid digitization techniques.
Much contemporary embroidery is stitched with a computerized embroidery machine using patterns “digitized” with embroidery software. In machine embroidery, different types of “fills” add texture and design to the finished work. Machine embroidery is used to add logos and monograms to business shirts or jackets, gifts, and team apparel as well as to decorate household linens, draperies, and decorator fabrics that mimic the elaborate hand embroidery of the past.
There are a number of brands available on the market; the top two are Tajima and Barudan, followed by Toyota & SWF
Industrial embroidery machines
Embroidery digitizing is a process of digitizing the designs into a machine recognizable form. There are many techniques to stitch a design with digitizing machines. Implementing several techniques in stitching process will benefit both novice and skilled designers. There are machine specific techniques which can be implemented with certain machines but there are other techniques which can be implemented on all types of machines. Pre installed free embroidery designs in machines can be paired with other designs to create new designs.
When incorporating some stitches you may face few challenges. For example, small stitches will disappear into the fabric textile. Fabric will absorb minute stitches. So it is a challenge to stitch embroidery designs on fabrics like wool or corduroy. You can face the challenge by making adjustments while setting up the design. Adjustments in pull compensation, density and correct scale selection can be made to make good designs which can be readable and small letters in different fonts. Using thin threads like 50 weight threads will prevent thread breakage problems while stitching small letters.
Type of thread and weight of the thread will play an important part in embroidery digitizing. All types of embroidery designs depend on these two factors. The quality of thread like sheen quality or commonly called as reflective quality will help to add depth and dimension to the designs. The reflective quality adds character to any embroidery design. We should be careful in matching the actual thread colors to a computerized chart of colors. Often skilled embroidery designers find it difficult to work with colors. Matching thread colors follows procedures like: Installing the thread comparison chart and locating the thread color name on the installed chart to find a thread color number. This is an extra step in digitizing process but this step will make sure your color matching job is successful.
Stitches often sink into fabrics while digitizing on textiles. This is a common problem and can be avoided with some techniques like controlling the length of stitches underlying. This can be done by using parameters feature tool located in the program. Selecting a zigzag stitch will also prevent the problem of sinking stitches. Stitches also shorten half a millimeter, so you need to adjust the parameter from 1.0 millimeters to 1.5 millimeters to get desired design on the fabric.
Certain machines will not stitch the design as you expected. The machines using the hooping process will frustrate you often. So you need to replace this process with floating process to avoid problems. To use the floating process you need to stabilize the fabric with two stabilizer sheets. The set up follows sticking up a sheet on back side of fabric and setting up another sheet on top of the first stabilizer. Then set the fabric on the machine using only the top hoop frame as the design guide.
All these techniques will help you to solve problems involved in the embroidery digitizing which often makes your design a disaster.
You must have surely heard about embroidery digitizing this topic is in a lot of discussion these days. Let’s start by explaining that what is actually meant by digitizing. Actually this is a procedure in which artwork is converted into a stitch file which is then fed into an embroidery machine that reads its and interprets the different types of stitches and after this the embroidery machine sews the design on a desired piece of fabric. In relation to digitizing it is worth mentioning that every design needs to be digitized before it is embroidered. All in all this is a complicated procedure that involves a lot of technical as well as scientific approach.
In the first step it is required that the embroidery digitizer should check the artwork to evaluate that if it should be altered for sewing work or not? It is worth mentioning here that it is not at all compulsory that every of your traced design can be transferred to the fabric by means of embroidery digitizing. In many cases the presented designs need to be modified so that they can show compatibility with the demands of the task. There are many elements that need your proper consideration like sizing, contrast, dimensions, colors of the design and many more things for this reason it is always mentioned that it is not a simple task. In the next step of digitizing the art work that has been converted into a graphic program is utilized as a template that is used in the creation of a stitch file. It is up to the embroidery digitizer to decide that in which manner the “pathing” in logos will operate. This is a very important phase that puts a great impact upon the end result as it determines the final shape of an embroidery design when it will be stitched on the desired fabric. In case your design is not properly embroidered, then you can witness the appearance of redundant gaps and other similar issues. Also, the approaches related with pathing determine the time that is required to transfer the embroidery design upon a fabric. Next the digitizer allocates the types of stitches to every section of design and according the issued commands the design is transferred to the desired fabric.
It is worth mentioning that the approaches that are related with this embroidery digitizing are no doubt a positive addition in the industry. Although, this process is a bit complicated, but the fact is that it has surely brought a lot of ease. It the past when you had to embroider even a single design a lot of effort and hard work was required for this. In case you made a mistake, then all the hard work done was wasted and this used to bring a lot of irritation and confusion as well. But thanks to the approaches related with embroidery digitizing the task has been simplified to a great extent. If you are looking for a quality digitizing service, then contact us because they are the best.
About Xpose Digitizing – your embroidery digitizing service provider:
Xpose Digitizing provides professional embroidery digitizing services at a cost-competitive price. We have worked for satisfied clients in different countries including USA, Canada for over 10 years. Having extensive experience in the embroidery digitizing industry, always possessing the latest technologies and talented digitizers, with high quality, low price, fast turnaround, we are the service provider you can count on.
To be the world’s best and fastest embroidery digitizing company with a very affordable price.
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